Steel Bellows Aluminum Foil Insulation Tubes with Heat Insulation Paper for Flexible Exhaust Bellows in Vehicles

• Customization: Available
• After-sales Service: Yes
• Warranty: 1-3 Years
• Model NO.: 5.5 mm-100 mm
• Car Model: B30; Atenza
• Engine Type: 1.5L; 1.4t; 2.0t
• Type: Exhaust Pipe
• Body Material: Steel
• Discharge Standard: Euro V
• Certification: ISO9001, TS16949, CE, RoHS
• Noise Source: The Noise of Engine
• The Noise of Engine: Mechanical Noise
• Automobile Chassis Noise: The Brake Noise
• Component: Exhaust Pipe
• Main Market: Middle East
• Length: 30 mm~3000 mm
• Colour: Silver
• Classification: Composite Insulator
• Material: Aluminum+Glass Fiber
• Application: Automobile Manufacturing
• Transport Package: Stardard Export Package
• Specification: 5.5 mm-100 mm
• Trademark: JNFLEX
• Origin: Changzhou; Jiangsu; China
• HS Code: 701959
• Production Capacity: 3000000 M / Year
• Package Size: 6000.00cm * 4000.00cm * 1500.00cm
• Package Gross Weight: 5.000kg

Product Description

Introducing the revolutionary Aluminum Foil Insulation, a cutting-edge protective solution for bellows in your car engine's exhaust system. This exceptional product by JNFLEX (CHANGZHOU) CO., LTD. is meticulously designed to serve a variety of high-performance applications such as Apk Warm Air Ducting. Engineered with advanced heat-resistant technology, the Aluminum Foil Insulation Tube ensures unparalleled protection and efficiency, making it a trusted choice for modern vehicles. As it has high flexibility, it can beattached onto curved piping. It is much lighter compared tothe steel stamped product. 

Product Parameters

Marterial	AG	AGA	AAG	AGG	KPA	AGAGA
Length	30mm~3m	30mm~6m	30mm~6m	30mm~6m	30mm~6m	30mm~6m
Layer Structure	Aluminum+Glass fiber	Aluminum+Glass fiber+Aluminum	Aluminum+Aluminum+Glass fiber	Aluminum+Glass fiber+Glass fiber	PET+kraft+ Aluminum	Aluminum+Glass fiber+Aluminum +Glass fiber+Aluminum
Heat resistance	200ºC~250ºC	200ºC~250ºC	200ºC~250ºC	200ºC~250ºC	100ºC~150ºC	200ºC~250ºC
Diameter Measures	φ5.5mm~φ12mm	φ5.5mm~φ100mm	φ10mm~φ100mm	φ10mm~φ100mm	φ20mm~φ100mm	φ10mm~φ100mm
Length tolerance	≤500,±5 500~1000,±10 >1000,±2%	≤500,±5 500~1000,±10 >1000,±2%	≤500,±5 500~1000,±10 >1000,±2%	≤500,±5 500~1000,±10 >1000,±2%	≤500,±5 500~1000,±10 >1000,±2%	≤500,±5 500~1000,±10 >1000,±2%
Number of Knots	≥400	≥400	≥400	≥400	≥400	≥400
Bending Radius Approx	1.5×D	1.5×D	1.5×D	1.5×D	1.5×D	1.5×D
Temperature Resistance	-40ºC~250ºC	-40ºC~250ºC	-40ºC~250ºC	-40ºC~250ºC	-40ºC~150ºC	-40ºC~250ºC
Test Conditions	-40ºC,24H  250ºC,24H	-40ºC,24H  250ºC,24H	-40ºC,24H 250ºC,24H	-40ºC,24H 250ºC,24H	-40ºC,24H 150ºC,24H	-40ºC,24H 250ºC,24H

Product Description

The Aluminum Foil Glass Fibre Heat Shield Tube is ingeniously crafted as a reflective corrugated tube, offering exceptional thermal protection for various components in high-temperature environments. This advanced product features a sophisticated multi-layered construction, ingeniously combining aluminum laminated fiberglass with an aluminum foil exterior, offering unparalleled insulation. It ensures the maintenance of stable temperatures, thereby enhancing the performance efficiency of crucial components and safeguarding them from potential thermal damage.

Perfectly tailored for a diverse range of applications, the Aluminum Foil Glass Fibre Heat Shield Tube excels in providing unmatched protection for fuel and hydraulic lines, control cables, and other essential components situated in proximity to engine and exhaust systems. Its robust design ensures comprehensive protection, making it an ideal choice for those demanding stringent thermal management in challenging environments.

Product name	Aluminum Heat Reflective Insulated Corrugated Conduit Tube for Air Conditioning Ducts
Material	Aluminum & Glass fiber
Shape	Capable of all shapes as per drawing
Color	Silver
OEM/OEM	Yes
Quality Certification	ISO 9001; IATF 16949
MOQ	Negotiable or as per customer 's requirement
Packing	Carton Box / Plywood Case / Special Packaging Upon Customer Requirements
Supply cycle	Samples are 20-30 days; the order can be adjusted according to the situation for 35-50 days of normal manufacturing period.
Payment Terms	100% TT / 30%TT in advance, balance 70% before delivery
Shipping Port	Shanghai, China
Application	Piping and hoses; Air conditioning ducts; Hydraulic/Fuel lines; Control cables; Wiring harnesses in the engine compartment; Hybrid vehicle components

Detailed Photos

 

Crafted with precision to fulfill unique customer specifications, our Aluminum Foil Insulation for Flexible Exhaust Bellows in Vehicles opens doors to a multitude of applications. In the marine and automotive sectors, as well as for yachts, it performs exceptionally as a flexible, heat-resistant sheath, a thermal protective pipe, and a versatile protective hose. Moreover, its uses extend to being a thermal sheath for enhanced protection, a robust air carrier pipe, and beyond. The product's versatility shines as a mechanical mesh sheath, cable grip, protector tube, cable collector, and efficient organizer, catering to diverse industry needs.

Distinguished Features:

1. With an impressively lightweight and hand-bendable architecture, our product allows for seamless and effortless formation of elbows and turns, ensuring a smooth installation process.
2. The self-supporting construction of this product guarantees that any bends created during installation will steadfastly retain their form, providing enduring reliability.
3. Designed with resilience in mind, our product is equipped to endure the challenges posed by metal fatigue, weathering, and exposure to a diverse range of corrosive fumes and chemicals, ensuring longevity and durability.
4. Important Note: This product is not advised for applications that require continuous flexing.

Product Features	Convenient installation with flexible bending; Lightweight; Excellent Flexibility; High Pressure Resistance; Easy Installation
Performance Data	High Temperature Resistance up to 200ºC; Cold-resistant to -40ºC; Flame Retardant; Wear-resistant; Corrosion-resistant; Compression resistance of over 150N/100mm; Bending flexibility: At room temperature, R=1.5D, bending 180° without any cracks; Water resistance: Placed in water for 300 hours without delamination; Oil resistance: Placed in engine oil for 300 hours without delamination; Crack resistance: Bent back and forth in the direction of the minimum bending radius of 90° for ≥15 times, with no cracks in the sample tube; Minimum Bending Radius: R=D; Bending performance: <5%; Elongation: >20%
Experimental Testing	Minimum Bending Radius; Bending Performance; Tensile Strength Test; Radial Compression Strength; Elongation; Thermal Insulation Performance; Flame Retardant Performance; ELV

Application

1. Specialist ducts crafted specifically for noise reduction in air-conditioning systems.
2. Ingeniously engineered to ensure superior component cooling within the engine bay, enhancing reliability and performance.
3. Excel in air transfer and exhaust ducting for auxiliary heaters, seamlessly serving both cars and commercial or leisure vehicles.
4. Guarantees a continuous supply of fresh air to passenger compartments in cars, commercial vehicles, and off-highway vehicles, ensuring a pleasant and healthy environment.
5. Perfectly suited for air conditioning ducts in automotive, off-highway, and specialist vehicles, delivering unparalleled performance and efficiency.
6. Absolutely essential for brake and driver cooling in high-performance motorsport settings, ensuring peak performance under extreme conditions.

Our Advantages

Unmatched Durability	Crafted from a combination of robust aluminum and high-quality paper, our tube is engineered for exceptional durability, lt can withstand the toughest conditions, ensuring that it won't succumb to heat, vibration, or wear andtear.
Easy Installation	Our tubes are a direct replacement for your existing hoses, ensuring a seamless connection without the need for extensive modifications or professional assistance.
Trusted Quality	Aluminum Foil Glass Fibre Heat Shield Tubes are backed by a team of product experts and superior automotive technology for unmatched quality and reliability.
Custom Fit for Your Vehicle	We can size our products to fit your make, model, and specific requirements. Help you upgrade your vehicle's intake system and experience the benefits of increased performance, durability and efficiency.

Company Profile

JNFLEX (CHANGZHOU) CO., LTD Nestled in the dynamic city of Changzhou, Jiangsu Province, China, JNFLEX (CHANGZHOU) CO., LTD, since its founding in 1995, has been a beacon of pioneering expertise in flexible connection and protection solutions. Serving a myriad of industries such as construction, automotive, high-speed rail, and steel metallurgy, we pride ourselves on being ISO 9001, IATF 16949, and European Conformity (CE) certified, underscoring our unwavering commitment to exceptional quality.
Oursprawling 20,000-square-metercutting-edge facility, encompassing18,000 square metersof expertly designed factory space, employs a talented team of over120 passionate and skilled professionals.We take pride in our enduring partnerships with Fortune 500 titans and our ability to export top-tier products to diverse markets, including Europe, Southeast Asia, Australia, South America, and Africa, ensuring we meet global standards and exceed expectations.
At JNFLEX, we place the utmost importance on customer satisfaction. We cordially welcome visitors and look forward to exploring collaborative ventures and enriching business dialogues.

 

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FAQ

Q1:Is there a insulator which has the inner diameter 33-35mm?
A1:We can make insulated pipes 35mm-40mm.

Q2:What is the current temperature the insulator can hold the heat?
A2:The insulated pipe can meet your needs, the heat insulation effect reaches 350-400ºC.

Q3:May I ask the maximum thickness of glass fiber on this pipe?
A3:Our common thickness is 0.14mm, the maximum thickness we did is 0.25mm.